SiSiC or RBSiC Wear protection solution for mining industry

Product Overview

THE IDEAL SOLUTION FOR COMPLICATED WEAR PROTECTION APPLICATIONS

Silicon carbide ceramic is distinguished from other wear protection materials in particular by its very high resistance to temperature fluctuations. Therefore, it is used both as protection against abrasive wear and shock wear at extremely high operating temperatures and at the same time strong and rapidly successive temperature changes.

MANUFACTURE AND PROPERTIES

According to the material classification for ceramic materials, silicon carbide ceramic belongs to the group of ceramic materials composed of non-oxides.

There are two types available:

• The starting point is high-quality raw materials of silicon carbide, silicon dioxide (SiO 2 ) and aluminium oxide

• Special quality due to a bond of silicon nitride (Si 3 N 4 )

SiC granules are mixed with temporary and permanent binders. Production takes place in a dry, semi-dry or compression process. Moulded parts are produced after the casting process, followed by a sintering process.

Features:

• Excellent resistance to temperature fluctuations

• High temperature resistance

• High hardness

• High thermal conductivity

• Resistance to corrosion

• Max. operating temperature up to 1400°C, depending on quality


Key Material Properties

ITEM:UNIT:
DATA:
TemperatureCelsius1380 c
Densityg/cm³3.1 – 3.2
Open porosity%≤1.56 – 1.66
Bending strengthMPa250 ( 20 c )
MPa280 ( 1200 c )
Modulus of elasticityGPa330 ( 20 c )
GPa300 ( 1200 c )
Thermal conductivityW/m.k45 ( 1200 c )
Coefficient of thermal expansionK-1 x 10-64.5
Rigidity
13
Acid proof alkaline
Excellent


Standard Tolerance

Flatness≤ 0.2%
Thickness+ / – 1.0 mm
Length / Width+ / – 1.5 mm


Key Applications

Reaction Bonded Silicon Carbide for Kiln Furniture and Support Components

– The high temperature strength, oxidation resistance and thermal shock resistance of Reaction Bonded SiC enables the manufacturer of low mass kiln supports.  Kiln products include thin walled beams, posts, setters, burner nozzles and rolls. The components lower the thermal mass of kiln cars, result in energy savings and provide the possibility for faster product throughput.

Reaction Bonded Silicon Carbide for Wear Parts and Thrust Bearings

– Wear resistance, high temperature strength and corrosion resistance make Reaction Bonded SiC an ideal material for wear components, such as screws, plates and impellers.  It can also be used in thrust bearings that can carry extremely high loads in heavily contaminated liquids.

Reaction Bonded Silicon Carbide for Mechanical Seals and Vanes

– Reaction Bonded SiC can be used in mechanical seals and pump vanes with high abrasion resistance.

Reaction Bonded Silicon Carbide for Precision Components

– The negligible volume change after reacting with liquid silicon means that components can be formed with complex shapes and to exacting tolerances. The components are lightweight and stiff with excellent thermal stability.


Silicon Carbide Wear Ceramics,Zirconia Toughened Alumina (ZTA),High-Temperature Wear-Resistant Solutions,Industrial Ceramic Lining for Mining,Refractory Ceramic Materials

Zibo Qimingxing's Silicon Carbide Wear Ceramics: Engineered for Extreme Environments. With 1300+ HV hardness, 1400°C heat resistance, and corrosion-proof design, our RBSiC/SiSiC solutions deliver unmatched durability for mining, cement, and chemical industries. Contact us for customized wear protection.

FIRSTAR CORPORATION

STRICT INTERNATIONAL STANDARD (ISO) CERTIFICATION

Established a global quality management and environmental management system.

Passed the international standard certification established by the International Organization for Standardization (ISO). After a strict and systematic international review process, it is proved that the products and services provided to customers are strictly maintained.

ISO 9001 International Standard For Quality Management

Our Quality Management System is managed to consistently meet the needs of our customers with the highest global quality.

ISO14001 Environmental Management System Certification

Establish a world-class green management system to minimize harmful environmental factors and demonstrate that the energy, resource consumption and regeneration of our products are effectively managed.

ISO 45001 Occupational Health and Safety Management System Certification

ISO 45001 Occupational Health and Safety Management System evolved from OHSAS18001 Occupational Health and Safety Management System. This new standard is designed to help organizations around the world ensure the health and safety of their workers.

Applications

🔨

Mining & Metallurgy

Wear ceramic linings safeguard chutes, cyclones and pipelines during ore conveying and metallurgical material handling.

🏭

Cement & Building Materials

Ceramic wear liners for clinker transfer pipelines and powder processing equipment in cement and construction material plants.

Power & Energy Generation

Applied in coal mills, ash conveying pipelines and desulfurization systems of thermal power plants against abrasion.

⚗️️

Chemical & Coatings Industry

Abrasion & corrosion resistant ceramic linings for slurry transport and mixing equipment in pigment and chemical production.

🏺

Ceramics & Glass Manufacturing

High-performance ceramic wear parts for raw material conveying systems of ceramics and glass production lines.

🔋

New Energy & Lithium Battery

Low-contamination alumina ceramic liners for lithium powder conveying equipment in lithium battery raw material processing.

Product Advantages

01

High Hardness & Wear Resistance

Vickers hardness ≥ 1100 HV, offering significantly lower wear loss compared to traditional steel balls.

02

Cost-Effective Solution

Longer service life means fewer replacements and reduced downtime for your production lines.

03

Low Abrasion & Contamination

Minimal material wear ensures product purity and prevents contamination during grinding processes.

04

Precision Manufacturing

Advanced isostatic pressing technology ensures uniform density and consistent quality in every ball.

05

Custom Sizes Available

We produce balls from Ø 1mm to Ø 100mm, with custom sizes available to meet your specific requirements.

06

Global Shipping & Support

Fast worldwide shipping with professional technical support from our engineering team.

Package Our Factory Technology Equipment Professional Service Team

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